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In a bustling manufacturing facility, the constant hum of machinery might seem like business as usual. But hidden within this industrial symphony lurks a serious threat to your workforce’s health and safety. Recent studies show that over 70% of manufacturing workers are exposed to noise levels that could cause permanent hearing damage – and noise is just the beginning of the story.

At Total Environmental Compliance (TEC), a PTSG company, we’re seeing a disturbing trend: manufacturers focusing on obvious safety hazards while overlooking invisible threats that can devastate their workforce’s long-term health.

The True Cost of Invisible Hazards

A single employee suffering from noise-induced hearing loss can cost your business upwards of £100,000 in compensation. But the real costs go far deeper:

  • Lost productivity from affected workers
  • Increased accident rates due to compromised communication
  • Higher staff turnover in high-noise areas
  • Regulatory fines and legal expenses
  • Reputational damage affecting recruitment

Your Legal Obligations

The Control of Noise at Work Regulations 2005 isn’t just another box to tick. It’s a legal requirement that could make or break your business. If you’re operating equipment that exposes workers to noise, you must:

  • Conduct suitable and sufficient noise risk assessments
  • Take action when noise reaches the lower exposure action value
  • Implement control measures to protect workers
  • Regularly monitor and document noise levels

Beyond Noise: A Hidden Web of Hazards

But here’s what many manufacturers don’t realise – noise is just one piece of a complex environmental puzzle. Your facility might also be harbouring:

Airborne Threats Through our Local Exhaust Ventilation (LEV) testing, we regularly uncover dangerous levels of:

  • Metal dust from grinding operations
  • Chemical vapours from painting processes
  • Welding fumes with carcinogenic properties
  • Fine particulates that bypass standard masks

Under The Environmental Permitting Regulations 2010, your processes might be releasing:

  • Unmonitored pollutants
  • Excess carbon emissions
  • Regulated substances requiring permits
  • Compounds affecting local air quality

The TEC Solution: Comprehensive Protection

We deliver a holistic approach to environmental hazard management:

  1. Advanced Assessment
  2. State-of-the-art noise monitoring equipment
  3. HSE-validated testing methodologies
  4. Real-time data collection and analysis
  5. Comprehensive risk mapping
  1. Practical Solutions
  • Engineering control recommendations
  • Cost-effective mitigation strategies
  • Implementation support
  • Ongoing monitoring programs
  1. Complete Compliance
  • Detailed documentation
  • Regular reviews and updates
  • Permit management
  • Legal compliance verification

Taking Action: Your Next Steps

Don’t wait for a workplace illness claim or regulatory inspection to highlight these hidden risks. Here’s what you can do today:

  1. Schedule a comprehensive environmental assessment with our experts
  2. Get your LEV systems professionally tested
  3. Review your stack emissions compliance
  4. Protect your workforce and your business

Contact PTSG today for a no-obligation consultation and discover how we can help you create a safer, compliant, and more productive manufacturing environment.

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