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Mansafe System Testing

A fall arrest system, often referred to as a “mansafe system”, is designed to prevent or arrest the fall of a person working at heights.

Mansafe systems comprising stainless steel wire rope, posts and fixings provide users with an approved, tested and inspected method of safe access/work. These systems can be horizontal, vertical and overhead.

Testing such systems is crucial to ensure their effectiveness and compliance with safety standards.

There are a number of different aspects to testing:

  • A visual inspection is required regularly for visible signs of wear, damage or deterioration.
  • Load testing ensures the system can withstand the forces it may experience during a fall. This test verifies that the anchor points, connectors and lifelines meet the specified load requirements.
  • Drop testing of fall protection devices ensure they activate as intended during a fall.
  • Checking the condition of connectors, such as carabiners and hooks, ensures they are functioning correctly or whether remedial work or replacements are required.
  • Inspecting lifelines, lanyards and webbing for signs of fraying, abrasion or other damage is essential. Checks are also needed for any distortions or irregularities in the structure of the materials.
  • If the system includes retractable lanyards, their functionality should be tested to ensure proper retraction and locking.
  • Anchor points are tested for stability and integrity; testing verifies that they are securely fastened to a structure that can support the required loads.
  • If applicable, shock absorbers should be checked for signs of damage and correct function.
  • Manufacturer’s documentation for the fall arrest system should be reviewed to ensure it complies with industry standards.
  • All users of fall arrest systems should be trained on the proper use and its inspection. Refresher training should also be provided periodically.
  • Records should be kept of all inspections, testing and any key maintenance of the fall arrest system.

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